Uptower See all →
Yaw Ring Teeth Repair Patented in-nacelle machining. The ring is repaired where it stands - no removal, no crane. Rotor Lock Repair Full rotor lock seat restoration in-nacelle. No component removal required. Bolt Removal & Thread Repair Failed or seized bolts removed and threads recovered without replacing the host component. Yaw Sliding Surface Repair On-site repair of worn yaw sliding surfaces. No yaw ring exchange, no crane. Yaw Disc Mounting Flange Repair Worn yaw disc mounting flanges and damaged threads repaired uptower. Brake Disc Repair Damaged brake disc sections milled out and replaced uptower. Generator Shaft Repair Worn generator shafts machined back to tolerance in place. No generator replacement.
Blade See all →
Blade Root Contact Surface Repair CNC-controlled machining of worn or damaged blade root contact surfaces. Blade Root Bushing Repair Restore damaged blade root inserts onsite, reducing downtime from months to days. Blade Surface Milling Repair 3D milling of damaged blade areas to an exact surface - uptower or on ground.
Support Structures & Flanges See all →
Monopiles & TPs Sub-millimetre flatness on monopiles and transition pieces. Precision machining performed before installation. Tower Flanges Tower section flange flatness restored on-site. No re-fabrication, no transport. Industrial Flange Machining Sub-millimetre flatness restored on site for industrial flanges on large production machinery. Sea Fastening Machining sea fastenings and towers stands to the required tolerances without transporting the structures to a workshop.
General Industry See all →
Machine Plane Restoration On-site machining of machine plane. Flatness restored within specs without disassembling the press. Line Boring Portable line boring for large bores in-situ. Heavy industry, marine, energy. Axle & Shaft Repair Worn or damaged axle and shaft journals restored on-site. No removal, no replacement.
Measurements See all →
3D Laser Tracker Measurement Portable laser tracker measurement of large components. Hole patterns, reference points, machine alignment and flange geometry - up to 0.05 mm. Easy-Laser Measurement Easy-Laser alignment and geometric measurement. Flange flatness, tilt, shaft and machine alignment - verified and documented on site. 3D Scanning Handheld ZEISS 3D laser scanning on site. Reverse engineering, CAD comparison, wear and damage analysis - metrology-grade digital documentation.
Custom Solutions Can't find your repair? We design bespoke solutions for unique geometries - wind or industry.
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Press coverage

Today’s Machining World has covered solution for machining bolted offshore flanges

Article

Press Coverage

Today’s Machining World has covered solution for machining bolted offshore flanges

Today’s Machining World, a publication covering ingenious inventions in machining in manufacturing world, reported on CNC Onsite’s machining of bolted flanges of large-diameter transition pieces, which joins the wind turbine tower to the foundations. The custom-made CNC-controlled machine currently operates at the production site for transition pieces of CS WIND Offshore in Aalborg, Denmark. September 2024

Read more: todaysmachiningworld.com/industry_news/cs-wind-offshore-integrates-cnc-onsites-precision-milling-machine-for-flanges-up-to-10-meter/

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